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Evidence Guide: RIIPRE301D - Conduct electrowinning/electro-refining operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

RIIPRE301D - Conduct electrowinning/electro-refining operations

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare for electrowinning/ electro-refining

  1. Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant
  2. Receive, interpret and clarify shift changeover details
  3. Communicate job requirements with other personnel
  4. Select personal protective equipment appropriate for work activities
  5. Select appropriate type of auxiliary equipment for work activities
  6. Perform equipment pre-start checks
  7. Identify, address and report potential risks and hazards
  8. Identify, address and report environmental issues
  9. Adhere to emergency procedures
  10. Use dust suppression and extraction methods
  11. Ensure area is well ventilated
Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Receive, interpret and clarify shift changeover details

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate job requirements with other personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select personal protective equipment appropriate for work activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select appropriate type of auxiliary equipment for work activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform equipment pre-start checks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, address and report potential risks and hazards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, address and report environmental issues

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adhere to emergency procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Use dust suppression and extraction methods

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure area is well ventilated

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor electrowinning/ electro-refining

  1. Monitor, gather and interpret data from equipment indicators
  2. Monitor and adjust solution volume, feed quality and rate of flow in cells
  3. Monitor cooling system according to site procedures
  4. Monitor and maintain temperature, voltage and amps.
  5. Continuously monitor operations
  6. Minimise and monitor emissions
  7. Complete all required documentation
  8. Pass on end of shift information to oncoming shift
  9. Conduct cell inspections
  10. Observe and follow electrical safety techniques
Monitor, gather and interpret data from equipment indicators

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and adjust solution volume, feed quality and rate of flow in cells

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor cooling system according to site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and maintain temperature, voltage and amps.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Continuously monitor operations

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Minimise and monitor emissions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete all required documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pass on end of shift information to oncoming shift

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct cell inspections

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Observe and follow electrical safety techniques

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pull and strip plates

  1. Ensure that electrowinning/electro-refining systems are safe for plate removal
  2. Pull and strip plates using appropriate equipment
  3. Inspect electrodes and identify rejects
  4. Strip plates to site requirements
  5. Stack and dispatch stripping products
  6. Clean plates for reuse
  7. Handle stripping products safely
Ensure that electrowinning/electro-refining systems are safe for plate removal

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pull and strip plates using appropriate equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Inspect electrodes and identify rejects

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Strip plates to site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Stack and dispatch stripping products

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Clean plates for reuse

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Handle stripping products safely

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shutdown in sequence and/or isolate equipment

  1. Shutdown or isolate equipment based on process and safety requirements
  2. Perform post shutdown or isolation checks
  3. Plan for shutdown/isolation and returning cells to service
Shutdown or isolate equipment based on process and safety requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform post shutdown or isolation checks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Plan for shutdown/isolation and returning cells to service

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct housekeeping activities and return cell to service

  1. Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues
  2. Manage and/or report hazards, and maintain a safe working environment
  3. Maintain bus-bar cleanliness
  4. Isolate cell and remove scale from anodes and cell according to site requirements
  5. Dispose of scale in accordance with site procedures
  6. Return cell to service in correct sequence
  7. Process records
Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Manage and/or report hazards, and maintain a safe working environment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Maintain bus-bar cleanliness

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Isolate cell and remove scale from anodes and cell according to site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Dispose of scale in accordance with site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Return cell to service in correct sequence

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Process records

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Plan and prepare for electrowinning/ electro-refining

  1. Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant
  2. Receive, interpret and clarify shift changeover details
  3. Communicate job requirements with other personnel
  4. Select personal protective equipment appropriate for work activities
  5. Select appropriate type of auxiliary equipment for work activities
  6. Perform equipment pre-start checks
  7. Identify, address and report potential risks and hazards
  8. Identify, address and report environmental issues
  9. Adhere to emergency procedures
  10. Use dust suppression and extraction methods
  11. Ensure area is well ventilated
Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Receive, interpret and clarify shift changeover details

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate job requirements with other personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select personal protective equipment appropriate for work activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select appropriate type of auxiliary equipment for work activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform equipment pre-start checks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, address and report potential risks and hazards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, address and report environmental issues

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adhere to emergency procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Use dust suppression and extraction methods

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure area is well ventilated

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor electrowinning/ electro-refining

  1. Monitor, gather and interpret data from equipment indicators
  2. Monitor and adjust solution volume, feed quality and rate of flow in cells
  3. Monitor cooling system according to site procedures
  4. Monitor and maintain temperature, voltage and amps.
  5. Continuously monitor operations
  6. Minimise and monitor emissions
  7. Complete all required documentation
  8. Pass on end of shift information to oncoming shift
  9. Conduct cell inspections
  10. Observe and follow electrical safety techniques
Monitor, gather and interpret data from equipment indicators

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and adjust solution volume, feed quality and rate of flow in cells

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor cooling system according to site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and maintain temperature, voltage and amps.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Continuously monitor operations

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Minimise and monitor emissions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete all required documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pass on end of shift information to oncoming shift

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct cell inspections

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Observe and follow electrical safety techniques

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pull and strip plates

  1. Ensure that electrowinning/electro-refining systems are safe for plate removal
  2. Pull and strip plates using appropriate equipment
  3. Inspect electrodes and identify rejects
  4. Strip plates to site requirements
  5. Stack and dispatch stripping products
  6. Clean plates for reuse
  7. Handle stripping products safely
Ensure that electrowinning/electro-refining systems are safe for plate removal

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pull and strip plates using appropriate equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Inspect electrodes and identify rejects

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Strip plates to site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Stack and dispatch stripping products

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Clean plates for reuse

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Handle stripping products safely

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shutdown in sequence and/or isolate equipment

  1. Shutdown or isolate equipment based on process and safety requirements
  2. Perform post shutdown or isolation checks
  3. Plan for shutdown/isolation and returning cells to service
Shutdown or isolate equipment based on process and safety requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform post shutdown or isolation checks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Plan for shutdown/isolation and returning cells to service

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct housekeeping activities and return cell to service

  1. Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues
  2. Manage and/or report hazards, and maintain a safe working environment
  3. Maintain bus-bar cleanliness
  4. Isolate cell and remove scale from anodes and cell according to site requirements
  5. Dispose of scale in accordance with site procedures
  6. Return cell to service in correct sequence
  7. Process records
Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Manage and/or report hazards, and maintain a safe working environment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Maintain bus-bar cleanliness

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Isolate cell and remove scale from anodes and cell according to site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Dispose of scale in accordance with site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Return cell to service in correct sequence

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Process records

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

1. Plan and prepare for electrowinning/ electro-refining

1.1 Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant

1.2 Receive, interpret and clarify shift changeover details

1.3 Communicate job requirements with other personnel

1.4 Select personal protective equipment appropriate for work activities

1.5 Select appropriate type of auxiliary equipment for work activities

1.6 Perform equipment pre-start checks

1.7 Identify, address and report potential risks and hazards

1.8 Identify, address and report environmental issues

1.9 Adhere to emergency procedures

1.10 Use dust suppression and extraction methods

1.11 Ensure area is well ventilated

2. Monitor electrowinning/ electro-refining

2.1 Monitor, gather and interpret data from equipment indicators

2.2 Monitor and adjust solution volume, feed quality and rate of flow in cells

2.3 Monitor cooling system according to site procedures

2.4 Monitor and maintain temperature, voltage and amps.

2.5 Continuously monitor operations

2.6 Minimise and monitor emissions

2.7 Complete all required documentation

2.8 Pass on end of shift information to oncoming shift

2.9 Conduct cell inspections

2.10 Observe and follow electrical safety techniques

3. Pull and strip plates

3.1 Ensure that electrowinning/electro-refining systems are safe for plate removal

3.2 Pull and strip plates using appropriate equipment

3.3 Inspect electrodes and identify rejects

3.4 Strip plates to site requirements

3.5 Stack and dispatch stripping products

3.6 Clean plates for reuse

3.7 Handle stripping products safely

4. Shutdown in sequence and/or isolate equipment

4.1 Shutdown or isolate equipment based on process and safety requirements

4.2 Perform post shutdown or isolation checks

4.3 Plan for shutdown/isolation and returning cells to service

5. Conduct housekeeping activities and return cell to service

5.1 Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues

5.2 Manage and/or report hazards, and maintain a safe working environment

5.3 Maintain bus-bar cleanliness

5.4 Isolate cell and remove scale from anodes and cell according to site requirements

5.5 Dispose of scale in accordance with site procedures

5.6 Return cell to service in correct sequence

5.7 Process records

Required Skills and Knowledge

1. Plan and prepare for electrowinning/ electro-refining

1.1 Access, interpret and apply c documentation and procedures for conducting electrowinning electro-refining operations and ensure the work activity is compliant

1.2 Receive, interpret and clarify shift changeover details

1.3 Communicate job requirements with other personnel

1.4 Select personal protective equipment appropriate for work activities

1.5 Select appropriate type of auxiliary equipment for work activities

1.6 Perform equipment pre-start checks

1.7 Identify, address and report potential risks and hazards

1.8 Identify, address and report environmental issues

1.9 Adhere to emergency procedures

1.10 Use dust suppression and extraction methods

1.11 Ensure area is well ventilated

2. Monitor electrowinning/ electro-refining

2.1 Monitor, gather and interpret data from equipment indicators

2.2 Monitor and adjust solution volume, feed quality and rate of flow in cells

2.3 Monitor cooling system according to site procedures

2.4 Monitor and maintain temperature, voltage and amps.

2.5 Continuously monitor operations

2.6 Minimise and monitor emissions

2.7 Complete all required documentation

2.8 Pass on end of shift information to oncoming shift

2.9 Conduct cell inspections

2.10 Observe and follow electrical safety techniques

3. Pull and strip plates

3.1 Ensure that electrowinning/electro-refining systems are safe for plate removal

3.2 Pull and strip plates using appropriate equipment

3.3 Inspect electrodes and identify rejects

3.4 Strip plates to site requirements

3.5 Stack and dispatch stripping products

3.6 Clean plates for reuse

3.7 Handle stripping products safely

4. Shutdown in sequence and/or isolate equipment

4.1 Shutdown or isolate equipment based on process and safety requirements

4.2 Perform post shutdown or isolation checks

4.3 Plan for shutdown/isolation and returning cells to service

5. Conduct housekeeping activities and return cell to service

5.1 Clean plant and maintain condition of equipment, ensure suitability for use and address/report issues

5.2 Manage and/or report hazards, and maintain a safe working environment

5.3 Maintain bus-bar cleanliness

5.4 Isolate cell and remove scale from anodes and cell according to site requirements

5.5 Dispose of scale in accordance with site procedures

5.6 Return cell to service in correct sequence

5.7 Process records

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of electrowinning/electro-refining operations including:

identifying and applying required environmental controls

identifying and managing hazards affecting the sinter of materials

identifying and applying dust suppression and extraction methods

handling hazardous substances correctly

identifying and applying isolation procedures

demonstrates completion of electrowinning/electro-refining operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

performing start up in sequence on equipment to meet job requirements

operating plant to meet job requirements

reading equipment indicators

adjusting equipment to maintain optimum output

pulling and stripping plates

shutting down and/or isolating the equipment in sequence

performing routines checks on equipment

The candidate must demonstrate knowledge of the following when conducting electrowinning/electro-refining operations through:

equipment operating parameters and safety requirements

operational procedures and checks, including equipment inspection and rejection/replacement requirements

metallurgical and technical data

pumping system and flow charts (pipeline and sprinkler systems)